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I have a very nice walnut slab that I plan to make into a coffee table. Jul 27, 2019 - Explore Jon Peister's board "Router sled for flattening" on Pinterest. Now place the newly-flat boardface downward, and plane the remaining side. So here’s a trick from Scott Francis on keeping the slab stable for the first few runs on one side to give you a flat surface to work from. Depending on type of epoxy and heat reaction you could gum up the planer or any sandpaper. The Slab Flattening Mill PRO is able to mill slabs … I would get as flat as possible prior to adding any epoxy. The hot glue can be removed with the help of a chisel. Here are some supplies and tools we find essential in our everyday work around the shop. It's also a bit tedious to create a model for it when you are entering similar parameters or drawing the same lines and arcs repeatedly, then creating a set of toolpaths to accommodate your project needs. It works best with a variable speed router of 2 horsepower or more and spoilboard router bits. Doolland CNC Spoilboard Surfacing Router Bits, 1/2 inch Shank Slab Flattening Router Bit Planing Bit Wood Milling Cutter Planer Woodworking Tool (2inch) 4.3 out of 5 stars 105 £13.39 The simple steps to keep mortiser chisels and drill bits sharp and cutting true. For larger slabs, the 3/4″ ply can potentially sag under the weight and throw off the middle of the slab flattening. Flattening or planing slabs and setting board thickness to specific values is a common operation with many CNC machines. How to set the mortiser bit and chisel perfectly to avoid heat build-up and improve chip removal. Or you could just chuck the board into the planer and cross your fingers. I got an old sewing machine when I was just a kid, and I've been making stuff every since. A simple box like this is guaranteed to stay perfectly flat and will not bow or warp, and creates a lightweight rigid sled to attach boards for planing. Easy to use winding sticks and a plane to level it. A torsion box that is 2" thick is roughly as rigid as a 2" thick board but much lighter. It’s an exercise in hand planing fundamentals and a bit of manual labor. Since this board was so beefy, I felt comfortable only supporting it at the ends. After a while the slab will absorb the moisture and flatten out. Wide capacity slab flattening mill with 56" wide or optional 72" wide x 8" thick x 13' long capacity, powered cutter head directional controls with variable feed speed, optional auto feed, 5" router/planer cutter head with five carbide knives, and orbital sanding head attachment. Pretty clever! Second, by flattening dry, rough-sawn wood, you’ll end up with boards that are perfectly flat, straight and true, which is rare with store-bought boards. Recently I purchased 4 Marri burl slabs 2.4m round hacked off the tree with a Stihl 090 varying from 100mm to 70mm in thickness. But with the rollers pressing down on the board, you’re more likely to just end up with a thinner off-kilter slab. Reply. Since you’re using a router instead of a planer-style cutterhead, tear-out is minimal…the surface will only need light sanding afterwards. – Simple Woodworking Projects, hand planes and winding sticks are an option. How to Make a Router Sled to Flatten Slabs: Hi! How to improve cuts using the proper blades. So frequently I stood in a pile of shavings. Has anyone thought about fixturing an electric hand planer into a sled and using that to flatten the part? The concept is to support the piece well enough in a fixed position that we can send it through the planer and incrementally remove the high spots from the imperfect top face of the board, to create a top face that is one perfectly flat surface. 5% coupon applied at checkout Save 5% with coupon. Where to stand and how to position your hands and body for the safest, most accurate performance. Or you could just chuck the board into the planer and cross your fingers. $3 Shop Plans or Jigs and Fixtures. Please note that the router will leave shallow lines from each pass, which will need to be sanded out before finish. If you have access to a large, industrial planer, or don’t mind coughing up a pretty big chunk of cash to have a professional lumber mill operation level and flatten out a large slab of wood for you, then you have nothing to worry about. These are easily removed with either a belt sander or a random orbit sander. This step is typically done with a separate machine (a jointer), but for boards that are too wide for your jointer (or if you don't have one), the approach shown here can be used. This service is performed using a router jig and can flatten up to an 7’ x 40” slab of wood. Another benefit of a commercial shop is a large jointer, we have a 12″ jointer in our shop. So I use the rigidity of the slab and shim under the 2×6’s so the runners will run even. The new carriage adjusts in height by a full 2-1/2". Each slab is made up of 9 boards with edge grain up. Router planing sled. but put two rails in each side and you’ve just built something you could drive you car on and it won’t flex. I just don’t want to pay for a $200 Amana bit or comparable bits and am looking for the next best bit. Fortunately, there is an easy way to flatten any oversized board using a shop-made jig and a router. I provide tips on how to build it and obtain a smooth f… Subscribe ». Since you‰ۡó»re using a router instead of a planer-style cutterhead, tear-out is minimal‰ۡÌÝ_and thanks to Woodpeckers uniquely engineered rails and enhanced solid steel carriage, the surface will only need light sanding afterwards. 2 years ago. The board to be flattened is placed on the box and made as level as possible using shims to fully support it. This extra step of sanding the slab can be done for an additional cost. Woodpeckers Slab Flattening Mill PRO guides your router over your slab in a controlled plane. I've never had a big issue with snipe, honestly. Learn. Add to cart. DIY, flattening, jig, leveling, plans, slab, woodworking. Have a wood slab that is too large to fit through your planer? The Slab Flattening Mill can mill boards up to 40-¾” in width and 58-⅜” in length. So here’s a trick from Scott Francis on keeping the slab stable for the first few runs on one side to give you a flat surface to work from. The Slab Flattening Mill starts with two aluminum extrusions. I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. It works best with a variable speed router of 2 horsepower or more. See more ideas about woodworking jigs, woodworking tips, woodworking. Sabre Tools CNC Spoilboard Surfacing Router bit Planer for Slab Flattening and Planing (1/2” S, 2” D, 1/2” H) 4.4 out of 5 stars 31. I then waxed the two larger faces with furniture wax (so either side could be used face down, but this is also helpful to remove masking tape that's used as well - which is shown later). Dec 25, 2019 - Explore Joseph Leeston's board "jig for flattening wood slab" on Pinterest. How does this technique achieve parallel surfaces? I'm Matt. I have this glue gun, and it's a beast! A very good idea. Brilliant! I used a 1" strait bit and a 30mm template guide with my OF 1400 router. Since you’re using a router instead of a planer-style cutterhead, tear-out is minimal…and thanks to their uniquely engineered rails and enhanced solid steel carriage, the surface will only need light sanding afterwards. This jig does not come with the router or bits. Follow along as I make a router sled/slab flattening mill. If the slab is cupped, hose some sunny grass and place the raw slab concave or cupped side down over the wet grass. Using the Slab Flattening Mill is as easy as sliding your router across the slab and back, moving over a little less than the width of your cutter and repeating until you're done. This is a great way for me to flatten work pieces that are too large to fit in my planer, drum sander or my CNC. Hi. Thanks. Depending on your router and router bit, you can work on stock just a fraction of an inch thick or up to 3-3/8” without ever shimming either the rails or the slab. Sources: I've always wanted to try the Festool MFS Routing Slide and recently I got a commission to build a vanity desk using a myrtle slab top. I start with a long plane equipped with a convex blade which allows me to work fairly quickly, then I progress to a shorter plane with a straighter blade for a more even surface. One has to take shallow cuts and it makes a mess, but worked very well. Discounting the problems in drying it so that it doesn't crack (another subject), we were discussing a method of flattening the faces so he could make the slab into a table top. This is a great way to flatten work pieces that are too large to fit in a standard planer, drum sander or benchtop CNC. Dec 18, 2020 - I have some 8/4, 6/4 and 5/4 rough sawn Oak, Mahogany, Walnut and Maple that's been sitting for awhile, Most of it is pretty straight but still needs flattening. And the narrower you make it the more it flexes. Have a good straight edge, adjust depth control as you go along, take off the highs down to the lows to get flat. In order to use the material, I've been splitting the beams in half using my bandsaw. Repeat! Anybody have experience with the magnate bits?-- Whiskey Creek Woodmill & Co. The assembled sled lets you pass your router back and forth in an XY-plane to consistently flatten an entire slab. For long boards and live edge stock, I use 1 x 2 pine glued to to the bottom on both sides. The work piece will have tracks from the router bit when you are done flattening it. I’ve got a couple of live-edge table tops that I’m going to be building coming up here, and I’m getting them milled up next week. Woodpeckers Slab Flattening Mill PRO guides your router over your slab in a controlled plane. How are you checking for flatness? *The term "flatten" as I'm using it here means: make two boardfaces perfectly parallel to one another by removing warps, twists or cupping. See more ideas about router sled, woodworking jigs, woodworking tips. The board is now fastened securely in place using hot glue. Woodpeckers Slab Flattening Mill guides your router over your slab in a controlled plane. Have a wood slab that is too large to fit through your planer? Planer's Package for Routers This package features everything you need to work with a slab flattening router jig. I don't get why the box is better than just using say a 3/4in MDF or plywood board by itself? Live Edge For Beginners - Planing, Surfacing, Just Getting It Flat. I'm Matt. Reply Follow along as I make a router sled/slab flattening mill. In the first photo in step 3, the furthest back corner of the board is resting on the sled box, with all other corners shimmed. With just 1/2 sheet of plywood and my router, I was able… Next, cut out the sled sides. The board end closest to the camera was thinner, so it was propped high enough to avoid wasting time and losing tons of material to get the top side flat.

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